Three PhasePower ConditionersInstallation and User Manualwww.mgeups.comPower-Sure™
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1.0 ScopeThis section is a general description of the Power-Sure™ 700 Three Phase Power Conditioners. Includes receiving,location and storage, electri
1.3 Receiving and Inspection NotesBefore accepting the shipment from the freight carrier, inspect the exterior surfaces of all shipping containers orp
Introduction - Specifications1 — 3Installation and User Manual1.4.1 Electrical and Performance Specifications*Output Maintained to within ± 3% of nomi
1.4.3 Input BreakerMain input molded case circuit breaker, rated at 125% of full load input current.1.5 Monitoring the Power-Sure™ 700Monitoring of th
2.0 ScopeThis section describes installation requirements, system dimensions, cable connections, and start-up proceduresfor the Power-Sure™ 700 Three
2.3 Power-Sure™ 700 Installation Drawings and Cabinet DimensionsWhen sizing the Power-Sure™ 700, be sure to take into consideration all loads and circ
Figure 2-2: Power-Sure™ 700 — 25-30kVA Mechanical Cabinet Measurements.24" (609.6m)CLEARANCE FORSERVICEABILITY44" (1117.6m)21.5"(546.1
Installation and OperationPower-Sure™ 700 — Three Phase Power Conditioners2 — 486-108814-00 B01Figure 2-3: Power-Sure™ 700 — 45-150kVA Mechanical Cab
86-108814-00 B01Installation and Operation2 — 5Installation and User ManualFigure 2-4: Power-Sure™ 700 — 225-300kVA Mechanical Cabinet Measurements.2
IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONS – This manual contains important instructions for Power-Sure™ 700 that must befollowed during ope
Installation and OperationPower-Sure™ 700 — Three Phase Power Conditioners2 — 686-108814-00 B01As the input voltage (building power) varies, the volta
Installation and OperationTable 2-1: 480 VAC Input and 208 VAC Output Wire Size Chart.Unit Size Input Input Minimum Maximumin kVA Breaker Wire Groun
2.6 Start-Up SequenceWARNING: THERE ARE DANGEROUSLY HIGH VOLTAGES PRESENT WITHIN THEENCLOSURE OF THE POWER SUPPLY SYSTEM. CAUTION MUST BE TAKENWHEN WO
3.0 ScopeThis section contains preventive maintenance for the Power-Sure™ 700, electrical connection troubleshooting,checking power modules (SCR), vol
MaintenancePower-Sure™ 700 — Three Phase Power Conditioners3 —286-108814-00 B01Power-Sure™ 700 Performance ChecklistCompany: _________________________
Maintenance3 —3Installation and User Manual86-108814-00 B01Power-Sure™ 700 Performance Checklist(Continued)9. Input/Output Voltage Checks (Adjust as n
3.2 Troubleshooting GuideSYMPTOM PROBABLE CAUSES1. No Output on One or More Phases. A. Blown Fuse.B. Defective SCR or Power ModuleC. Defective Con
Maintenance3 —5Installation and User Manual3.3.1 Step 1. Disassembling the Power Conditioners1. Turn off the power to the conditioner at its source.2.
NOTE: When checking the power module assembly, if more than one defective powermodule is present it will appear as if all the power modules are defect
Maintenance3 —7Installation and User ManualRE-CONNECT SEMI-CONDUCTOR FUSE, AND ALL WIRES AND FANS. DOUBLE CHECK THAT ALL CONNEC-TIONS ARE SECURE.NOTE:
86-108814-00 B01WARNING To reduce the risk of fire or electric shock, install in a temperature andhumidity controlled indoor area free of conductive c
FORMULAAC Input x 2.47 = Volts DC at TP2480 (Nominal)Example: 475 Volts AC Input x 2.47 = 2.44 Volts DC at TP2480 (Nominal) 8. After calculations are
Maintenance3 —9Installation and User Manual5. Turn the input circuit breaker off.6. Connect customers equipment.7. Energize system.8. Repeat Step #4 a
Figure 3-5: Power-Sure™ 700 — 45-150kVA Major Components (Rear View).SENSE CARDCONTROL CARDHEATSINKREGULATOR ASSEMBLYCOOLING FANOUTPUT TERMINAL PADSM
Maintenance3 —11Installation and User ManualFigure 3-6: Power-Sure™ 700 — 225-300kVA Cable Connections, Input Output Locations.41.5" (1054.1m)77
3.8 SCR Heat Sink AssembliesFigure 3-7: Power-Sure™ 700 — 10-30kVA SCR Heatsink Assembly.SHUNTGATE CONNECTIONSG1 - 1 THROUGH G1 - 7,G2 - 1 THROUGH G2
Maintenance3 —13Installation and User ManualFigure 3-8: Power-Sure™ 700 — 45-50kVA SCR Heatsink Assembly.SHUNTGATE CONNECTIONSG1 - 1 THROUGH G1 - 7,G
Figure 3-9: Power-Sure™ 700 — 75-150kVA SCR Heatsink Assembly.GATE CONNECTIONSG1 - 1 THROUGH G1 - 7,G2 - 1 THROUGH G2 - 7(TYPICAL)FUSIBLE LINK (CONTI
Maintenance3 —15Installation and User ManualFigure 3-10: Power-Sure™ 700 — 225-300kVA SCR Heatsink Assembly.3.9 Field Adjustments of Circuit Cards3.9
CAUTION: THE CONTROL BOARD (#49120/407415) IS ELECTRICALLY REFERENCED TOHIGH VOLTAGE, NOT EARTH OR CHASSIS GROUND. EXTREME CARE MUST BEUSED WHEN TAKIN
Maintenance3 —17Installation and User ManualFORMULA XAC Input x 2.47 = Volts DC at TP2480 (Nominal)Example: 475 Volts AC Input x 2.47 = 2.44 Volts DC
86-108814-00 B01Power-Sure™ 700 — Three Phase Power ConditionersivCAUTION: Record All Serial NumbersCAUTION: Record All Serial Numbers!RECORD ALL SERI
2. P1 will adjust the overvoltage set point. One turn on P1 will change the voltage level approximately 1 volt.Clockwise = Decrease Sensitivity.Counte
Maintenance3 —19Installation and User Manual3.11 Replacement PartsIndividual components are available upon request. Please contact MGE for specific pa
Table 3-1: Power-Sure™ 700 Power Conditioners Part Numbers (Continued).Part Number kVA Input Voltage Output Voltage HzTDL-010K-6 10TDL-015K-6 15TDL-
Figure A-1: 10-50kVA Wiring Diagram.86-108814-00 B01TDL-010K-6TCL-010K-6TBL-010K-68DLX-10K-7A8CLX-10K-7A8BLX-10K-7A7(E)OUTPUTCONDITIONEDPOWERCBAOUTPU
86-108814-00 B01FWH-600FWH-600FWH-200#1/0#1/0#1/0#1/0225A200A125A8DNX-150K-7A8DNX-125K-7A8DNX-75K-7ATDN-150K-6TDN-125K-6TDN-075K-6480VAC480VAC480VAC75
480V40(A)39(A)38(A)#1/O#1/O#1/O225A200A125A8DNX-150K-7A8DNX-125K-7A8DNX-75K-7A480VAC480VAC480VAC28 (**)21(**)14 (**)9(**)8(**)7(**)211012578691134NORM
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MGE Warranty & Proprietary Rights Statement for Three Phase Products(Applicable within the United States, Canada and Mexico)MGE Standard Three Pha
MGE Customer Care Center — Three Phase ProductsTechnical Support and Product ServicesTechnical questions? If you encounter a problem while following t
vInstallation and User Manual86-108814-00 B01Power-Sure™ 700Three PhasePower ConditionersInstallation and User ManualRevision HistoryPower-Sure™ 700 T
1660 Scenic Avenue, Costa Mesa, California 92626 • (714) 557-1636www.mgeups.comContact MGEUnited StatesMGE UPS SYSTEMS1660 Scenic Ave.Costa Mesa, CA 9
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86-108814-00 B01c iInstallation and User ManualContentssection description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 3 Maintenancesection description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page3.0 Scope . . . .
Contentsc iiiInstallation and User ManualFiguresfigure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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